pu foam scrap

Foam scrap—leftover polyurethane (PU), polyethylene (PE), or memory foam from manufacturing—is widely repurposed for DIY projects like pet beds, crash pads, and pillow filling. It is also baled in bulk by suppliers for industrial recycling into rebond carpet padding, mattress underlays, and sports padding.

Industrial Recycling and Processing

Rebonding: Manufacturers purchase baled scrap in bulk to crush, glue, and press it into rebond foam, which is highly durable and used primarily for carpet underlay.
Shredding & Baling: Large factories use equipment to melt Polyethylene (PE) scraps into compact, recyclable plastic blocks, reducing volume by over 90%.
Wholesale Suppliers: Companies like us handle bulk shipments of molded, memory, and prime-grade scrap for re-processing.

Personal and DIY Repurposing

Pillow and Toy Stuffing: Softer scrap fiberfill and shredded PU scraps are lightweight, compactable, and an affordable filler for arts and crafts. [1]
Crash Pads and Cushions: Loose polyurethane scrap is an economical choice for filling DIY gymnastics or skateboard foam pits. [1, 2]
Upholstery: If you have larger cutoffs, upholsterers commonly glue or bind them together for bolster fillings or camping pads. You can find retail bags directly from us.

Foam scrap-leftover polyurethane (PU)

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